RF test bench with power amplifier module under load-pull characterization
Applications

Where Efficiency Constraints Determine System Architecture

Phased-array satellite terminals, 5G massive MIMO base stations, and defense front-ends all face the same constraint: power amplifier efficiency determines aperture size, thermal solution mass, and primary power budget. The FA-2400 addresses that constraint at Ku through Ka band.

Phased-Array Satellite Terminals: EIRP per Watt

LEO constellation ground terminals require EIRP above 45 dBW on Ku-band uplinks while the terminal primary power is constrained by solar cell aperture or vehicle power allocation. At 35% PA efficiency (GaAs), achieving 45 dBW from a 512-element phased array at 14.5 GHz requires 26 W DC per element, or 13.3 kW total DC power draw. At 62% PA efficiency, the same EIRP uses 15 W per element and 7.7 kW DC total. The 5.6 kW reduction changes the solar panel area requirement and removes a thermal rejection stage.

The FA-2401 targets this use case directly. At 14.5 GHz with 24 V drain supply, it delivers greater than 5 W output at greater than 62% drain efficiency from a 4 x 6 mm QFN footprint. 512 elements on a 56 x 56 cm aperture draw less than 7.7 kW at full EIRP. The thermal resistance of 8.5 degC/W enables passive spreading to the panel structure without a dedicated liquid cooling loop.

512-ELEMENT Ku-BAND UPLINK, 45 dBW EIRP TARGET Standard GaAs (35% eff.) DC per element 26 W Total array DC draw 13.3 kW Cooling required Liquid loop FA-2401 (>62% eff.) DC per element 15 W Total array DC draw 7.7 kW Cooling required Passive spreader 5.6 kW DC budget saved per terminal

Dense Deployment at n257, n258, n260, and n261

ANNUAL ELECTRICITY COST: 256-ELEMENT 28 GHz gNB (24h continuous) 26% eff. $41K /yr/node 38% eff. $28K /yr/node FA-2403 >52% $17K /yr/node US commercial electricity rate $0.12/kWh. PA output 20 W/element. No backhaul cooling. At 1000 nodes: FA-2402 saves $24M/year vs 26%-eff. baseline

5G mmWave base stations deploy up to 256 PA elements at 26-28 GHz per sector. At typical tower electricity costs, PA efficiency is the primary driver of 10-year total cost of ownership. For an operator deploying 1000 28 GHz nodes, a 26-percentage-point efficiency improvement from the FA-2402 reduces electricity cost by approximately $24 million per year, before accounting for reduced cooling infrastructure.

The FA-2403 covers 27-40 GHz with a design target of greater than 52% drain efficiency, addressing the 28 GHz band directly in a bare-die or SMT form factor compatible with existing 5G base station PA tile geometries. It supports all 5G NR FR2 bands at Ka-band including n257 (26.5-29.5 GHz), n258 (24.25-27.5 GHz), n260 (37-40 GHz), and n261 (27.5-28.35 GHz). For operators with 26 GHz n258 deployments, the FA-2402 (17.7-21.2 GHz, greater than 58% drain efficiency) addresses the lower portion of the Ka-band mmWave spectrum.

For ultra-dense indoor 5G deployments, the combination of reduced DC draw and passive thermal management eliminates the forced-air cooling requirement that prevents flush-mount ceiling installation. The FA-2402's 12 degC/W Rth allows heat spreading through standard ceiling tile infrastructure.

Phased Arrays for EW, Radar, and Satcom-on-the-Move

Electronic warfare apertures face the most demanding combination of PA requirements: broadband frequency agility across Ku to Ka band, high instantaneous output power, low probability of intercept duty cycles, and SWaP constraints driven by vehicle or aircraft integration.

The FA-2401 and FA-2403's 12-40 GHz combined coverage allows a single PA design to serve radar cross-section augmentation and uplink SATCOM-on-the-move applications without a frequency-specific assembly. The breakdown voltage above 150 V provides drain bias headroom for pulsed-mode operation at peak powers exceeding CW ratings by a factor of 1.5-2x depending on duty cycle.

Export control classification is application-dependent. Contact Falcomm before specifying the FA-2400 for platforms or customers subject to International Traffic in Arms Regulations or Export Administration Regulations review requirements.

Radar and fire control
Active electronically scanned array (AESA) applications. Pulse mode operation at reduced duty cycle enables peak powers above CW rating.
SATCOM-on-the-Move
Vehicle and airborne Ku/Ka-band SOTM terminals. Flat panel phased array eliminates gimbal. FA-2401 aperture efficiency reduces prime power requirement.
Electronic warfare
Broadband EA and SIGINT apertures requiring 12-40 GHz coverage without band-specific PA subassemblies. FA-2401 + FA-2403 in a shared radiator structure.

Ready to evaluate the FA-2401?

Request the FA-2401 datasheet or contact the Falcomm applications team to discuss integration requirements for your aperture design.